I-PBT Halogen-Free Flame Retardant Reference Reference Formulation
Ukwandisa ukuqulunqwa kwe-halogen-free flame retardants ye-PBT, kubalulekile ukulungelelanisa ukusebenza kakuhle kwe-flame retardancy, ukuzinza kwe-thermal, ukuhambelana kokushisa, kunye neempawu zomatshini. Apha ngezantsi sisicwangciso sokudibanisa esiphuculweyo esinohlalutyo oluphambili:
1. IiNdibaniselwano eziNxibelelaniso zeFlame
Ukhetho loku-1: iAluminiyam Hypophosphite + MCA (iMelamine Cyanurate) + iZinc Borate
Inkqubo:
- I-Aluminiyamu Hypophosphite (Ukuzinza kwe-Thermal> 300 ° C): Ikhuthaza ukubunjwa kwe-char kwisigaba esincitshisiweyo kwaye ikhuphe i-PO· radicals kwisigaba segesi ukuphazamisa ukuphendula kwekhonkco lokutsha.
- I-MCA (Ukubola kwi- ~ 300 ° C): Ukubola kwe-Endothermic kukhupha iigesi ezingenayo (NH₃, H₂O), ukuxutywa kweegesi ezinokutsha kunye nokucinezela ukunyibilika okuvuzayo.
- I-Zinc Borate (Ukubola > 300°C): Iphucula ukumila kweglasi emhlophe, inciphisa umsi kunye nokuvutha.
Umlinganiselo oCetyisiweyo:
- IAluminiyam Hypophosphite (10-15%) + MCA (5-8%) + Zinc Borate (3-5%).
Ukhetho lwesi-2: I-Surface-Modified Magnesium Hydroxide + Aluminium Hypophosphite + Organic Phosphinate (umz., ADP)
Inkqubo:
- I-Magnesium Hydroxide elungisiweyo (Ukubola ~ 300 ° C): Unyango lwe-surface (silane / titanate) luphucula ukusasazeka kunye nokuzinza kwe-thermal; Ukupholisa kwe-endothermic kwehlisa ubushushu bezinto eziphathekayo.
- I-Organic Phosphinate (umzekelo, i-ADP, ukuzinza kwe-thermal> 300°C): Isebenza kakhulu kwigas-phase flame retardant, isebenzisana ne-phosphorus-nitrogen systems.
Umlinganiselo oCetyisiweyo:
- I-Magnesium Hydroxide (15-20%) + I-Aluminiyam Hypophosphite (8-12%) + ADP (5-8%).
2. Optional Synergists
- I-Nano-clay / Talc (2-3%): Iphucula umgangatho we-char kunye neempawu zemishini ngelixa unciphisa ukulayishwa kwe-flame retardant.
- I-PTFE (0.2-0.5%): Iarhente yokuchasa ukuvuza ukuthintela ukutshisa amathontsi.
- I-Silicone Powder (2-4%): Ikhuthaza ukubunjwa kwe-char eshinyeneyo, iphucula ukubuyiswa komlilo kunye neglosi yeglosi.
3. Imidibaniso omele uyiphephe
- I-Aluminium Hydroxide: Ibola kwi-180-200 ° C (ngaphantsi kwe-PBT yokucubungula ukushisa kwe-220-250 ° C), ekhokelela ekuthotyweni kwangaphambi kwexesha.
- I-Magnesium Hydroxide engalungiswanga: Ifuna unyango olungaphezulu ukukhusela i-agglomeration kunye nokubola kwe-thermal ngexesha lokucubungula.
4. Iingcebiso zokuSebenza ngokuSebenza
- Unyango olungaphezulu: Sebenzisa i-silane coupling agents kwi-Mg(OH)₂ kunye ne-zinc borate ukuqinisa ukusasazwa kunye nokuhlangana kobuso.
- Ukusetyenzwa koLawulo loBubushushu: Qinisekisa ukuba iqondo lobushushu lokubola elibuyiswa lidangatye> 250°C ukunqanda ukuthotywa.
- IMechanical Property Ibhalansi: Buyekeza ilahleko yamandla usebenzisa i-nano-fillers (umz., SiO₂) okanye i-tougheners (umz., POE-g-MAH).
5. Umzekelo wokuqulunqa
| I-Flame Retardant | Iyalayisha (wt%) | Umsebenzi |
|---|---|---|
| I-Aluminiyam Hypophosphite | 12% | Isithinteli esikhulu somlilo (esijiyileyo + nesigaba segesi) |
| MCA | 6% | I-gas-phase retardant flame retardant, ukucinywa komsi |
| Zinc Borate | 4% | Ukwakhiwa kwe-Synergistic char, ukunciphisa umsi |
| Nano Talc | 3% | Ukuqiniswa kweChar, ukuphuculwa koomatshini |
| PTFE | 0.3% | Anti-dripping |
6. Iimetriki zoVavanyo oluPhambili
- Ukubuyiswa komlilo: UL94 V-0 (1.6mm), LOI> 35%.
- Ukuzinza kweThermal: intsalela ye-TGA> 25% (600 ° C).
- IiPropati zoomatshini: Amandla okuqina > 45 MPa, impembelelo enophawu > 4 kJ/m².
Ngokulungisa ngokucokisekileyo ulungelelwaniso, ukusebenza kakuhle okuphezulu kwe-halogen-free flame retardancy kunokufezekiswa ngelixa kugcinwa ukusebenza ngokubanzi kwe-PBT.
More info., pls send email to lucy@taifeng-fr.com
Ixesha lokuposa: Jul-08-2025