Ukutshintsha inkqubo ye-antimony trioxide/aluminiyam hydroxide yeflame retardant nge-aluminiyam hypophosphite/zinc borate

Ngesicelo somthengi sokutshintsha i-antimony trioxide / i-aluminium hydroxide ye-flame retardant system kunye ne-aluminium hypophosphite / i-zinc borate, oku kulandelayo yisicwangciso sokuphunyezwa kobugcisa obucwangcisiweyo kunye neendawo eziphambili zokulawula:

I. UYilo lweNkqubo yoQeqesho oluPhezulu

1. IModeli yoLungiso loMlinganiselo oDynamic

• Umlinganiselo wesiseko: I-Aluminiyam hypophosphite (AHP) 12% + I-Zinc borate (ZB) 6% (P:B umlinganiselo we-molar 1.2:1)
• IMfuno ePhakamileyo yokuBuyiselwa koMbane: AHP 15% + ZB 5% (LOI inokufikelela kwi-35%)
• Isisombululo esinexabiso eliphantsi: AHP 9% + ZB 9% (Ukusebenzisa inzuzo yeendleko zeZB, kunciphisa iindleko nge-15%)

1. I-Synergist Combination Solutions

• Uhlobo lokuNcitshiswa komsi: Yongeza i-2% ye-zinc molybdate + 1% nano-kaolin (uxinzelelo lomsi luncitshiswe ngama-40%)
• Uhlobo lokuQinisa: Yongeza i-3% ye-boehmite eguquguqukayo yomhlaba (amandla e-flexural anda nge-20%)
• Uhlobo oluxhathisa iMozuluYongeza i-1% ethintele isibane sokukhanya kwe-amine (ukumelana nokuguga kwe-UV kwandiswe nge-3x)

II. Amanqaku oLawulo lokuLungiselela iNdlela ePhambili

1. ImiGangatho yokuNyangwa kweMathiriyeli ekrwada

• I-Aluminiyam Hypophosphite: I-vacuum yokumisa kwi-120 ° C ye-4h (umswakama ≤ 0.3%)
• Zinc Borate: Ukomisa komoya kwi-80 ° C nge-2h (ukuthintela ukonakala kwesakhiwo sekristale)

1. Ukuxuba Inkqubo yefestile

• Ukudibanisa okuPhambili: Ukuxuba okuphantsi kwesantya (500 rpm) kwi-60 ° C kwi-3min ukuqinisekisa ukungena kwe-plasticizer epheleleyo
• Ukuxuba okwesibini: Ukuxuba isantya esiphezulu (1500 rpm) kwi-90 ° C kwi-2min, ukuqinisekisa ukuba ukushisa akudluli i-110 ° C.
• Ukukhupha Ulawulo Lobushushu: ≤ 100°C (ukuthintela ukubola kwe-AHP kwangethuba)

III. Imigangatho yoQinisekiso lokuSebenza

1. I-Matrix yokuBuyisa kwedangatya

• UVavanyo lwe-LOI yeGradient: 30%, 32%, 35% amayeza ahambelanayo
• UL94 Full-Series Verification: Ukulinganisa kwe-V-0 kwi-1.6mm / 3.2mm ubukhulu
• Uhlalutyo lomgangatho weChar Layer: Uqwalaselo lwe-SEM lwe-char layer density (kuyacetyiswa ≥80μm umaleko oqhubekayo)

1. Izisombululo zeMbuyekezo yokuSebenza koomatshini

• Uhlengahlengiso lweModyuli ye-Elastic: Kulo lonke i-10% yokwanda kwe-flame retardant, yongeza i-1.5% DOP + i-0.5% ye-oyile ye-soy epoxidized
• Ukomelezwa kwaMandla eempembelelo: Yongeza i-2% ye-core-shell ye-ACR isilungisi sempembelelo

IV. IziCwangciso zokuPhucula iindleko

1. Izisombululo zokutshintsha izinto ezikrwada

• I-Aluminiyam Hypophosphite: Ukuya kuthi ga kwi-30% enokutshintshwa nge-ammonium polyphosphate (ixabiso lincitshiswe ngama-20%, kodwa ukuxhathisa kwamanzi kufuneka kuthathelwe ingqalelo)
• Zinc Borate: Sebenzisa i-4.5% ye-zinc borate + i-1.5% ye-barium metaborate (iphucula ukuthotywa komsi)

1. Inkqubo Amanyathelo okuNcitshiswa kweendleko

• Masterbatch Technology: Izithinteli zomlilo ezidityanisiweyo ngaphambili zibe yi-50% yoxinaniso lwe-masterbatch (inciphisa ukusetyenziswa kwamandla ngama-30%)
• Ukusetyenziswa kwakhona kwezinto ezisetyenzisiweyo: Vumela i-5% yokudibanisa kwakhona (ifuna i-0.3% yokuzaliswa kozinziso)

V. Amanyathelo okulawula umngcipheko

1. UThintelo loKuthotywa kwezinto

• Real-Time Melt Viscosity Monitoring: Uvavanyo lwe-torque rheometer, ukuguquguquka kwetorque kufuneka kube <5%
• Indlela yokulumkisa ngombala: Yongeza i-0.01% isalathisi se-pH; ukujika kombala okungaqhelekanga kubangela ukuvalwa kwangoko

1. IiMfuno zoKhuseleko lweZixhobo

• I-Chrome-Plated Screw: Ikhusela ukubola kweasidi (ingakumbi kwicandelo lokufa)
• Inkqubo yokunciphisa umswakama: Gcina indawo yokulungisa indawo yombethe ≤ -20°C